Calmac - ICE Bank Thermal Energy Storage

About

  • Founded in 1947 by Calvin D MacCracken
  • Developed over 250 other products for major
  • Mark M MacCracken Joined in 1976 (Solar)
  • First commercial TES project in 1979
  • Core business is Ice-based Energy Storage
  • Currently have 4000 projects in 37 countries
  • Reduced Peak demand by over 1 GW
  • Shift 6GW-hr. daily from On to Off Peak

Working

• Ice Creation During Off-Peak Hours:  During periods of low electricity demand (off- peak hours), typically at night, the chiller system operates to freeze water into ice within the storage
• Energy Storage:  The ice storage tank stores thermal energy in the form of ice. This ice serves as a thermal battery, storing cooling potential for use during peak demand
• Cooling During Peak Hours: During high electricity demand periods (peak hours), the stored ice is used to provide cooling. The chiller can be turned off or run at a reduced capacity, as the melting ice supplies the necessary
• Heat Exchange:  Warm water from the building’s cooling system is circulated through the ice storage tank, where it is cooled by the ice. This chilled water is then recirculated through the building’s air conditioning
•Energy Efficiency: By shifting the production of cooling to off-peak times, the system takes advantage of lower electricity rates and reduces the load on the power grid during peak
•System Integration: The thermal ice storage system is integrated with the building’s HVAC (heating, ventilation, and air conditioning) system, ensuring seamless switching between ice-based cooling and conventional chiller
•Control System: Advanced control systems manage the chiller and ice storage operations, optimizing the timing of ice production and melting to maximize efficiency and cost
•Environmental Benefits: Reduces peak electrical demand, leading to lower greenhouse gas emissions if the electricity comes from fossil fuel sources, and contributes to a more stable and efficient power

Working

• Ice Creation During Off-Peak Hours:  During periods of low electricity demand (off- peak hours), typically at night, the chiller system operates to freeze water into ice within the storage
• Energy Storage:  The ice storage tank stores thermal energy in the form of ice. This ice serves as a thermal battery, storing cooling potential for use during peak demand
• Cooling During Peak Hours: During high electricity demand periods (peak hours), the stored ice is used to provide cooling. The chiller can be turned off or run at a reduced capacity, as the melting ice supplies the necessary
• Heat Exchange:  Warm water from the building’s cooling system is circulated through the ice storage tank, where it is cooled by the ice. This chilled water is then recirculated through the building’s air conditioning
•Energy Efficiency: By shifting the production of cooling to off-peak times, the system takes advantage of lower electricity rates and reduces the load on the power grid during peak
•System Integration: The thermal ice storage system is integrated with the building’s HVAC (heating, ventilation, and air conditioning) system, ensuring seamless switching between ice-based cooling and conventional chiller
•Control System: Advanced control systems manage the chiller and ice storage operations, optimizing the timing of ice production and melting to maximize efficiency and cost
•Environmental Benefits: Reduces peak electrical demand, leading to lower greenhouse gas emissions if the electricity comes from fossil fuel sources, and contributes to a more stable and efficient power

Product Features

  1. Factory Assembled Quality
  2. Managed Counterflow Glycol Path
  3. Repeatable Known Tank Performance
  4. Modular Tanks Enhance System Reliability
  5. One Manufacturer Responsible for :
    • Assembly
    • Tank Integrity
    • Charge and Discharge Performance
    • Insulation
    • Warranty

Salient Features

  • It reduces operating costs by 25% to 30% because of reduction in demand
  • It reduces initial costs of chillers, cooling towers, cables, electrical panels and
  • It uses lower cost, off peak electricity (usually at night) to produce cool
  • It helps in Right-Sizing the HVAC System. As You can now meet your Safety factor and Redundancy needs with your stored ice.

Applications

Metro Station

A thermal energy storage solution in HVAC for a metro station enhances energy efficiency, lowers operating costs, and provides stable climate control during peak hours.

Offices

Maintains stable water pressure for HVAC systems, ensuring comfort and efficiency.

IT Park

A thermal energy storage solution in an IT park optimizes energy use, reduces cooling costs, and ensures consistent temperature control for critical data infrastructure.

Colleges

Supports consistent water pressure in classrooms, laboratories, and dormitories.

Hospitals

Maintain critical temperature control in patient rooms, operating theaters, and other medical facilities.

Hotels

Provides consistent water pressure in guest rooms, enhancing guest satisfaction.

Industrial Bulidings

A thermal energy storage solution in HVAC for an industrial building lowers energy costs, enhances system efficiency, and provides reliable cooling during high-demand periods.

Defense

Ice bank Thermal Energy Storage Solution is used In Mission Critical Operations

Commercial Buliding

A thermal energy storage solution in HVAC for a commercial building reduces energy costs, improves efficiency, and balances cooling load during peak demand periods.

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